icon golf cart charging issues icon golf cart charging issues

ICON golf carts are game-changers, thanks to their comfort, environmental friendliness, and striking looks. Sometimes, the battery isnt the issue, but the connections on the battery or between them cause the charging problems. If the reset works but the gauge continues to act abnormal, please contact your dealer for a replacement unit. You can remove the connecting cables and wipe the terminals off using a solution of warm water and baking soda. 6 Most Common KYMCO UXV 700i Problems and How to Fix Them, 10 Most Common Kubota M7060 Problems (Plus Effective Fixes), Where Are Kioti Tractors Made? The water-electrolyte levels (on a weekly basis). This is another issue that creates problems in Icon golf carts. However, the charger does not act as a trickle charger and once it is off it will not turn back on unless it is unplugged from the car and plugged back in to the car. Painting a golf cart with krylon fusion: How To Do It Right? Continue with Recommended Cookies. Opening your battery compartment, go through each connection between the battery terminals and the connection to the life and the ground wires on the cart to ensure they are tight. That may tear up the tires. Sometimes, the fuse in the charger may have blown, and it needs to be replaced. You can also use a reputable battery terminal cleaner like CRCs 05023 Battery Cleaner, and this will not only neutralize the acid (if there is any), but you can wipe it clean with water afterward and get those contact terminals back to pristine condition. See more. An example of data being processed may be a unique identifier stored in a cookie. Please contact your dealer for warranty transfers. While these are much more expensive than lead-acid batteries, they last longer, are lighter and can be discharged to greater levels than their lead-acid counterparts. Yes. Youll Be Surprised! No. If you bring your capacity less than 50% just once you can prematurely damage your batteries. My cart is a 2020 i40 originally bought in August of 2020. So, in this article, we are going to talk about the common problems and solutions of Icon Golf Cart so that you have the basic guidelines to solve the problem. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. Tips from Andy - [From Engineer to Entrepreneur] - How to properly charge your ICON for best performance. If none of the above doesnt work then your motor is fully damaged and needs to be replaced by another one. This is a vast improvement over lead-acid batteries, which can take over 8 hours to fully charge. But why not learn some tricks to solve some common ones? Still, some high amperages and voltages run through the electrical system, and if the wiring is poor, thin, or frayed, it adversely affects the charging and output. It is not that costly. In a nutshell, we have covered the most common ICON golf cart problems, their types, possible solutions, and the approximate cost to repair the cart. Share your questions, share your pictures, share your customizations, and share your knowledge of ICON Golf Carts. The frame structure of the two carts are different and does not allow for parts to be interchangeable. Golf Cart Issues. This happens when the brake of the cart gets hampered. If it is low, give it time to fill up before starting the cart. CHEAP POWER! If you switch the charger on and you get nothing, make sure its plugged in correctly and switched on, and if that is ok, you may have blown a fuse. I talked to the dealer and they said that when you charge an ICON you need to switching the power switch (the one under the seat) to the "OFF" position and . That is why you should always handle and maintain your vehicle according to the user manual. Next, remove the wheel rim and tire by unscrewing the lug nuts. Driving with low-pressure tires is rough and may wear parts of the suspension system. For most people reading this, replacing diodes and circuit boards will be a little too technically advanced, but these issues can lead to your golf cart not charging. To resolve this issue, replace the cable, try to flatten it out, tighten the lift kit nuts, or have an expert complete these tasks if you lack the necessary tools. The battery wont sufficiently charge when plugged in. For maintaining the golf cart you can follow the instruction manual provided by the manufacturer company. Experience the convenience of a downtown driver without the expense of an electric car. 4406 Madison Industrial Ln. To check this, remove the charger from the wall and inspect the connector and see if the pins are all up properly. In order to keep your golf carts batteries fully charged and always available, manufacturers recommend charging your golf carts batteries while the cart is plugged in all the time. This is a common phenomenon for having a battery-related problem in your Icon golf cart. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. VERY IMPORTANT If your vehicle wasnt originally equipped with AGM batteries and you decide to make the switch, make sure to have your dealer update the chargers algorithm for proper charging. Lets delve into this! You dont have to worry about the buildup of sulfation and you also do not have to worry about watering the batteries. Your ICON golf cart will occasionally experience troubles with the tires, primarily because of low pressure or a puncture. If the OBC does not clear the fault the controller will not power up or the solenoid will not engage. They have been telling me they are trying to get a fix from Icon in Tampa. if it helps any, i tried the toggle off bit and didnt make a hill of beans difference. Or perhaps you want to purchase this electric cart. Unlike the traditional lead-acid golf cart batteries, which have an average of 500 charge cycles, a lithium-ion battery has the ability to reach a peak of 5,000 charge cycles. You can check voltage of each individual battery and if you you find a low one, try trickle charging that battery to bring it back with smaller auto charger . In some cases, depending on the battery, you may add new plates and restore some charging functionality, but if the battery is damaged beyond this, you would have to replace it or them. 1/2X20. As an estimate, AGM and flooded lead acid batteries self-discharge approximately 4% per week at 80F. Hopefully they will guide you with a proper solution. Cartaholic. _____ _____ Star Wars: Knights of the Old Republic II: The Sith Lords Influence Guide (XBox) _____ _____ March 11, 2005 Version 2.3 . Your golf cart battery charger may need to be troubleshooted frequently. Failing to start is a frequent problem with electric vehicles, which you may encounter due to various reasons. It's beautiful and gets me to where I want to go without any problems. If you press the pedal very frequently like a racing car and hit the metal part of the cart, then it will put pressure on your motor, and ultimately, it might get burnout. To air your golf cart tire you can use an electric pump. So if you suspect that your golf cart isnt charging when you turn the cart on and it doesnt work, your diagnosis may be misguided, and you may not, in fact, have a charging problem at all. Take a general screwdriver and uncover the motor. Only distilled water should be used to fill low water levels. And yes, it is completely free of cost to charge your battery, right?if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-banner-1','ezslot_7',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); Sometimes your cart starts running fine, but a few moments later it gets stuck. Last but not the least, a problematic solenoid can ruin your journey with a Icon golf cart. Routinely service the motor to have it in good shape. Traditional golf cart batteries require numerous amounts of maintenance for enhancing . This may happen due to a mechanical leakage that leads to stuck the various parts of the cable altogether. When the battery bank in your golf cart is fully charged, the flashing will stop and you will notice one solid green light. Check the electrolyte levels and add distilled water, if required. Press the button. Cant find the answer(s) you are looking for? So, the air pressure inside the tire should be adequate.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-leader-1','ezslot_11',108,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-1-0'); There might be some leaks on the tires. Dispose of your battery carefully as lead-acid batteries can be an environmental hazard. Prevent motor issues by working within the carts limits. When golf carts are driven and used to the point where the batteries are discharged below the recommended levels, they will struggle to charge as they dont have enough voltage left in them. That will make the brake stronger. I think they only began selling ICONs just a short time ago so I'm sure they are figuring things out as they go. Most of the vehicle problems occur due to lack of maintenance and user error. The connections are another culprit behind the malfunctioning motor. But why not learn some tricks to solve some common ones? This will save you from the hassle of calling a mechanic and spending money on the repairs. This combination of heated components might burn out your motor. Any build-up around the terminals needs to be cleaned off as this will prevent proper current flow through the batteries and the charger. Kodiak Golf Carts include: 2-Year Warranty New 48-V Lithium Batteries with 5 year warranty Heavy-Duty GOLF CART SEATS - UPHOLSTERY $0 (Las Vegas 89120) $7,000 Oct 6 Yamaha G29 Golf Cart $7,000 (Henderson) $0 Oct 6 ICON - i60 Electric 6 Passenger golf Cart $0 $9,999 Oct 6 Freedom Golf Carts 2022 Icon i40 Golf Cart/Car $9,999 $16,999 Oct 6 Freedom Golf Carts 2022 Evolution D3 Luxury Golf Cart . However, it is very natural that with continuous use or not eventually your Icon golf cart will have mechanical problems like- batteries, tires, and other parts. The first 10 to 20 complete charge/discharge cycles are critical to ensure they reach 100%. How To Fix Battery Issues in ICON Golf Carts. As discussed above, you need to top up or refill your distilled water and only use DISTILLED WATER for your batteries; never use tap water. The terminal cable can be clogged with corrosion and debris which is causing the problem and cleaning them will solve it. (866) 426-6380 . Bad battery: If you see that your charger is not turning on even after plugging it into your cart, then generally it's your car's battery, not the charger Bad charger: if the charger turns on but there is no sign of charging The first move is plugging in the charger to see the charge status. Check that both the body of the wire and the terminal connections are tight and clean and that there are no loose strands of wires sticking out or fraying loose. Can You Mix Old and New Golf Cart Batteries? Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. Work performed outside of an authorized ICON dealer or ICON Service Factory Center shall void the Limited Warranty. So it's definitely fair to say that if you're looking to buy a cart that boasts impressive speed without having to make any modifications, an ICON model is a good . The battery is the primary culprit behind this malfunction. We had to replace the charger for our cart as it was not functioning properly. If the run time of a tire expires, it will inflate and be unusable. Follow the steps above to charge each battery one by one to bring up the voltage.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-mobile-banner-2','ezslot_9',122,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-mobile-banner-2-0'); Many golf carts use Floating Lead Acid batteries, which require topping up because they are the cheapest and most readily available. It may happen that the cables are not perfectly connected or got loose. The consent submitted will only be used for data processing originating from this website. how to do a Harley Davidson golf cart engine swap? For complicated situations, let an experienced mechanic take charge. We had a similar problem. 5. Most golf carts use lead-acid batteries, some are sealed batteries, and some are wet and need distilled water top-ups, and some golf cart owners have switched to lithium-ion, even though they are more expensive. Yearly: However, if you follow a systematic analysis of the potential issues, you should be able to, at last, identify the problem and, in some cases, fix it yourself. #6. Classic 2 PRO. There can be several issues that may prevent the ICON golf carts from running. Remove the fuse, see if its blown, and then replace it if it is. If you find it is weak, follow the below steps: Step 1. Your cart will need very minimal service, but the small things you do now will prolong the life of your cart. This is another item you will need to check to determine if it is a reason your cart is not charging. Windshield repair/replacement is not covered when damage is a result of breakage from road debris or a strike from an outside source, or if it has sustained damage due to misuse, abuse, or excessive wear & tear. If you dont hear a click when you turn the key, then most likely you have a faulty solenoid, and this can be diagnosed and replaced by a technician, and the same would be valid for the direction switch. Manufacturing defects of your windshield are covered. However, following the above-mentioned solutions, you may find a good way to properly maintain your golf cart for years to come. Golf carts run on either 48V or 36V and some newer ones 72 volts and usually have 6 volt, 8 volt, or 12 volt batteries to power them. The Icon I40 is an electric vehicle hence it eliminates some of the problems that plague gasoline golf carts such as noise, pollution and the increasing cost of refueling. Wear protective gloves and dont get the substance on your hands. I don't think we have anything conclusive yet and I think there are many factors that could be giving us all different results we should consider. However, it will not cost more than 10$ -30$ to repair leaked or damaged tires. Get a brush for cleaning off corrosion and rags for wiping off leaking acid. Distilled water only. If you decide to get warranty work done outside of the dealer who sold you your cart, the parts will be supplied to the non-selling dealer from the Manufacturer, however, the non-selling dealer may or may not charge labor. Here is where the use of the battery and discharge levels play a role in the battery health as lead-acid batteries should only be discharged to a maximum of 50% capacity; beyond that, they can rapidly lose performance and reduce their ability to charge. In September, WCSC-TV in South Carolina reported that improper golf cart charging resulted in nearly $60,000 in damage to a Seabrook Island home and van. On the other hand, overinflated tires are also problematic. Even though the direction switches are built for thousands of uses, if you drive your cart a lot or bought it used, there will come a time when this switch will fail. Dealer gave us a "cheat code" that was supposed to fix it but it was only temporary. Some general obstacles that you may face while operating your Icon golf carts are: As there are problems, of course, there will be some possible solutions to fix those problems. In most cases, charging issues are mainly battery-related, and a quick check could save you some frustration, time, and money. You may not consider yourself a professional expert in fixing these problems. If the voltmeter reads full battery voltage but no click, the solenoid has to be changed. After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. Also check the electrical wiring for broken or frayed connections as these may affect resistance and lead to heating. Ground Clearance Testimonials Our EPIC commitment Place the battery in a safe area and on a stable surfacea work bench in a garage or a shed may be the perfect option for working on a battery. If your batteries are carrying a minimal load, and your charger will still not charge them, it may be because your golf cart's onboard computer is confused about how much charge they are currently carrying. This is a common issue behind a problematic brake. Normally, you can buy a cable for between 6$- 217$. Uncover the motor to access the reset button located near the power supply. Because it has to operate continuously while you use your golf cart, its not uncommon for this part to fail. Suppose, you are in the mood to use your favorite ICON Golf Cart and suddenly find its not working! No, AGM and flooded lead acid batteries do not develop any type of memory. Lets examine each of these issues independently so you can troubleshoot in a sensible and logical process and then find out what the problem is, whats causing it and how to fix it. However, there are a few disadvantages as well. Unplug cart and turn the key on, at this point the gauge should be reset to 100%. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! Step 2. Check each link cable depending on how many batteries you have and the golf cart voltage. Traditional Lead Acid batteries can weigh up to 330 pounds! The short flash indicates that the golf cart battery is charged less than 80%. A new solenoid of course will serve better than an old or damaged one. Just an FYI for you fellow ICON owners. The I40L has a high torque 14:1 rear. When your golf cart doesnt charge, go through checking the batteries first to establish whether this is the problem. Only the club car . Its between 15 to 25 pounds per square inch. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-medrectangle-4','ezslot_4',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');The battery problem might occur because of a variety of reasons. Corrosion leads to sulfate buildup, which will hinder the current flow. The main reason behind the brake-related problems is loose bolts on the lift kits. Maintenance-free - No water needed, and no cleaning of acid residue required. Never add electrolyte to a battery that is not fully charged,just add distilled water and do not overfill. To diagnose the charging problem, you will need to test the voltage of each battery individually. from $299.95 Icon & Advanced EV Soundbar Mounting Bracket for Ecoxgear or Bazooka Sound Bars. Assess the motor and its assembly thoroughly to know what is ailing it. Never get the voltage enough by only charging 1-2 batteries and then plugging your golf cart charger in to solve this solution. These variants are Icon Golf Cart i20, i40, i40L, and i40F. How To Fix EZGO 48 Volt Golf Cart Wont Move Problems? At a 40% state of charge, electrolyte will freeze if the temperature reaches approximately 16F. One of the biggest problems of the ICON Golf Cart is a motor-related problem. Undo the terminals from the battery posts and soak the corroded area in the cleaner or baking soda solution for about 5 or so minutes, then put on some gloves, grab your wire brush, and keep scrubbing until it's all gone. Lug Nuts should be torqued to 55-65 FT LBS. This article is going to help you to recognize some common issues regarding your Icon golf cart and possible DIY solutions. ). But sometimes, the air in tires can be less than it was supposed to be and that creates tire pressure problems. If you get that, then dont panic, please! For optimum life and performance, we generally recommend a discharge of 20% 50% of the batterys rated capacity even though the battery is capable of being cycled to 80% discharge. As the state of charge in a battery decreases, the electrolyte becomes more like water and the freezing point increases. See more. You may need to top up the acid levels in the battery. $99.99 Cover the motor and start. Its better not to try any DIY process to solve solenoid related problems unless you are an expert. Yes. Take the mounting brackets out. You may not consider yourself a professional expert in fixing these problems. A common sign of solenoid problems on ICON golf carts is the absence of a click sound when turning on the ignition. Lithium batteries are very light compared to traditional batteries. If the water runs too low, it can shorten the life of your batteries. Dont fill the battery above the plates as it needs space for the liquid to expand, so you need to be very careful not to get the acid on your skin or in your eyes, so protective gear is recommended.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-mobile-banner-1','ezslot_8',121,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-mobile-banner-1-0'); If they are, then top up the battery (usually with distilled water) and see if that works on the charger; if the charger still doesnt pick up the batteries, you may have damaged the cells and need a replacement. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. By the 12th cycle you will notice an increase in power, speed, and run-time. Furthermore, damaged or rusted terminal wires can be another reason for the battery problem. However, when the faults are cleared, the On Board Computer should reset and function properly most of the time. But if you are previously aware of the common ICON golf cart problems, you wont be anxious immediately. Golf carts are an essential part of golf for those who love golf. 10 vs 12 Golf Cart Wheels: Which Size Is The Best? Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. Are you having issues charging your golf cart? Yamaha 48 Volt Charger Troubleshooting Guide With Easy Solutions, Troubleshooting Club Car Gas Golf Cart Common Problems, 5 Most Common Tracker EV IS Problems & Solutions, 7 Most Common Club Car Subaru Engine Problems [Easy Solution], 5 Most Common Yardsport YS200 Problems [Easy Solution], 6 Most Common Star EV Golf Cart Problems [Easy Solution]. If you need to change the battery of your cart, you may need 800-1500$ to buy a new one. Find a dealer. When there is a tire problem with your Icon golf cart, the tires might get soggy. The most common ICON golf cart problems are battery issues, a problematic solenoid, a faulty motor, brakes failing to engage, and low-pressure tires. Recharging slowly and keeping your battery well maintained are the best ways to extend the life of your battery. The brake-related problem might occur because of a variety of reasons. The point of this section is to explore the fact that your golf cart may well be charging correctly, but you are misdiagnosing a charging problem when the golf cart doesnt work or run when its really a component problem. Reliability comes from every charger being sealed to an IP66 rating to avoid damage from vibration, water, dust and chemicals. Remember always to replace the fuse with the same one youve taken out, as the fuse specifications are particular for that charger model. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. You will notice that you have a charge indicator on the body. If the water inside the battery chambers is finished or insufficient, the battery will not work. Use a hand strap that hooks to the batteries, and progressively pull the heavy lead-acid batteries out of the cart. For instance, you will not be able to charge your car on the same circuit as your refrigerator or other high amp appliances. Check that each connection is tight on the terminals and that the golf cart wiring is tight. Can one use a RXV state of charge on a TXT. There are also sealed lead-acid batteries that are either Gel or AGM (Absorbed Glass Mat), which are types of sealed lead-acid batteries. However, you will need a new solenoid if the one you have is badly damaged. There might be several reasons for motor burnout. However, if the electrolyte level is extremely low or the plates are exposed to air, add some water to cover the plates before starting the charge cycle. If the voltage is below 2V, the internal structure of lithium battery will be damaged, and the battery life will be affected. Plug the vehicle in and leave until the charger shuts off by itself, Drive to discharge the batteries to 75% of battery pack capacity (see chart for voltage readings or use 9 holes of golf as a reference point). Yes. 36v Golf Cart using 3 12v Batteries - Surprising range. Might give that a try. Even after providing sufficient air pressure, if your tire gets inflated repeatedly, there might be some tire leaks. Each battery will need to be fully charged separately. Classic 4 PLUS . The cart zips nicely up to 25mph (I've seen 26 and 27 but most of the time flat-out my cart only hits 25mph.) While operating your ICON golf carts, it is prevalent to get some issues that happen worldwide. Lycamobile $23 Plan Prepaid Sim Card Include 3 Month Service $38.24 Get it as soon as Tuesday, May 31 FREE Shipping on orders over $25 shipped by Amazon lycamobile sim card unlimited data plan preloaded sim card 6 month swim luca mobile sim canada sim lycra mobile lycra swim Product Description ,Please do not dial 622 to activate the sim card . However, if you decide to make the switch to AGM batteries, you just have to keep in mind that you will need to have your dealer update you chargers algorithm for proper charging. We love this cart but the battery % problem is a pain in the ***. Even though they are more expensive than FLA, the lack of maintenance and better performance persuades many golf cart owners to use them. Yes. A few of them are listed below: An uncharged or partially charged battery might be a basic reason for this problem. I am having battery/charger issues. Overcharging results in corrosion of the positive plates, water consumption, and damaging temperatures in the lead-acid battery. Other causes are stuck cables and worn parts. Firstly, you should try to reset the motor and fix the issue. Golf cart charging problems are common and will occur at some point in the lifetime of your golf cart. All ICONs do come standard with a universal ignition, however there is a unique key option available through your dealer. Just charge them up, and they're ready to go. Loose connections can cause an arc effect, which is not conducive for proper current flow between the batteries and the charger and the batteries and the carts onboard computer.